Quenching and tempering process for forging high-hardness wear-resistant steel balls
I. Enterprise Strength and Technological Innovation
Core Product Advantages
Jinan Haoyang Forging & Casting specializes in manufacturing wear-resistant forged and cast steel balls. The products include high-chromium cast balls and ball mill liners, among others, belonging to the wear-resistant series. Through independent research and development, the company has established a complete testing system (such as ISO9001 certification), ensuring that the wear resistance and impact resistance of the steel balls in the mining and metallurgical industries meet international standards.
Production capacity and market coverage
The annual production capacity reaches 50,000 tons, and the products are exported to the United States, Europe and other places. The annual export earnings amount to 6 million US dollars, and the sales revenue has exceeded 100 million yuan.
Relying on the geographical advantages of Zhangqiu District (close to Jinan Airport and Jiqing Expressway), efficient logistics and global supply chain integration have been achieved.
II. Industry Trends and Competitive Breakthroughs
Technology Upgrade Responds to Market Demand
Facing the global trend of upgrading mining equipment, Haoyang Forging and Casting continuously optimizes the forging process. For example, the nearby industry enterprise in Zhangqiu, Jinan Huafu Forging, recently obtained a patent for the drop test machine for wear-resistant steel balls (CN119413388B), promoting the standardization of regional wear-resistant material testing. Haoyang also enhances product accuracy and lifespan through academic-industry-research cooperation.
Regional clustering effect is prominent.
Zhangqiu District has formed a wear-resistant material industrial belt. Besides Haoyang, enterprises such as Jinan Xinxian Forging focus on the production of high-chromium cast balls and flanges, sharing technical resources and export channels, and strengthening the global influence of "China's Forging Steel Ball Capital".
III. Strategic Layout and Social Responsibility
Green Manufacturing and Sustainable Development
The company recycles used silicon carbide and metallurgical furnace materials, develops environmentally friendly deoxidizers, and reduces metallurgical energy consumption. The factory adopts an intensive design (covering an area of 20 acres and employing 180 workers) to achieve efficient resource allocation.
Policy Empowers Future Growth
As a high-tech enterprise and an innovative small and medium-sized enterprise, Haoyang received government technology subsidies and plans to expand into emerging markets along the "Belt and Road Initiative", with a focus on developing mining customers in Africa and Southeast Asia.
Industry Outlook
"Integrity earns reputation, strength wins the market" is Haoyang's corporate creed. With the global mining industry recovering, the annual average growth rate of China's forged steel ball exports exceeds 12% (according to industry predictions). Leveraging its 50-year technological accumulation and agile supply chain, Haoyang is expected to rank among the top ten global suppliers of wear-resistant materials by 2026.
